Capping
What are the different types of capping machines?
Capping machines are integral to the packaging and production industry, designed to securely fasten caps onto various types of containers. Whether it’s a bottle of mineral water or a jar of skincare cream, the final stage of sealing the product is crucial to maintain its quality, freshness, and legality. Given the wide range of packaging styles and cap types, there exist diverse types of capping machines, each engineered to meet a specific set of requirements. Understanding the different types of capping machines is essential for businesses to make informed purchasing decisions that align with their operational needs and product specifications. This article aims to provide a comprehensive overview of the different types of capping machines and their unique features, focusing particularly on the offerings available through Icon Equipment, a leader in the design and manufacture of innovative packaging solutions.
Different Capping Machines
Icon Equipment offers a broad range of capping machines to ensure that each unique packaging need is catered to. This guide explores the different types of capping machines with a keen focus on varieties offered by Icon Equipment.
Let us tell you about different capping machines!
Inline Capping Machines
As the name suggests, inline capping machines cap bottles in a straight line. Given their streamlined design and operation, these types of capping machines are versatile and can be easily integrated into existing production lines with minimal disruption.
They offer flexibility and ease of adjustment, allowing for quick adaptation to different cap sizes and types, ensuring a smooth transition between various production requirements. Additionally, they are suitable for diverse industries, perfectly accommodating the specific needs of sectors such as food, beverage, and chemicals with precision.
Inline capping machines are generally preferred for slower to moderately fast operations, with the capability to reach speeds of 60 to 110 bottles per minute with multiple heads.Â
Rotary Capping Machines
Rotary cappers are largely used in high-speed, high-volume operations due to their continuous motion during capping. These machines can have multiple capping heads that work simultaneously, thereby accelerating the capping process.
Rotary capping machines excel at handling a variety of cap types including flat caps, sports caps, and trigger caps, making them versatile companions in the packaging industry. They handle containers gently, ensuring the quality and integrity of the package remain consistently high.
Pick & Place Capping Machines
Pick and Place capping machines are specialty machines employed when precision is paramount. These machines pick caps from a cap feeder, then place and tighten them onto the containers precisely.
This type of capping machine is particularly suitable for operations where caps must be aligned or oriented in a certain way. Given their control and precision, pick and place machines are excellent for handling containers and caps that are unusual or irregular in shape.
 
Lidders
Lid press cappers are specialized machines used in packaging lines to securely apply and seal lids onto containers. Unlike rotary cappers that use a rotating mechanism, lid press cappers operate by pressing lids onto the tops of containers with a straightforward, linear action.
A single Head Snap-On Capper can reach speeds of up to 110 caps per minute, making it highly efficient for high-volume production while being a simple inline machine.
These snap capping machines are versatile and can apply various closures, including plastic pull-up spout caps, over-caps, sifters, dropper inserts, dropper tip plugs, orifice reducers, as well as balls and fitments onto roll-on containers.
Icon Equipment
Understanding the different types of capping machines plays a crucial role in ensuring operational efficiency and meeting stringent packaging standards. Icon Equipment’s broad product portfolio coupled with our customer-centric approach, innovative essence, and reliable support make us the ideal partner for your capping machine needs. With Icon’s capping machines, you can ensure that your products are not only well-packaged but also effectively sealed to protect the product and meet regulatory needs.
Factors to Consider When Choosing a Capper Machine
Production VolumeÂ
Understanding your production volume is crucial in selecting the right capper machine. For high-volume production, rotary cappers are typically the best choice due to their speed and efficiency. Inline cappers, on the other hand, are more suitable for lower volumes or for companies with frequent product changeovers.
Product CharacteristicsÂ
Different products require different capping solutions. For example, viscous or foaming products might need specific handling and sealing methods. Ensure your chosen capper machine can accommodate the physical properties of your product to maintain efficiency and product integrity.
Space and Integration
Evaluate the available space in your production facility. Inline cappers generally require less space and are easier to integrate into existing production lines compared to rotary cappers, which might need more floor space due to their high-speed capabilities. Integration with existing systems is essential to avoid disruptions and ensure smooth operationsÂ
Now you know all about Capping Machines, does your business need one? Give us a call
Staying Updated with Icon Equipment
For businesses looking to stay updated on the latest in liquid filling technology, the Icon Equipment YouTube channel offers insights, demonstrations, and a closer look at the innovations shaping the industry’s future.
We are your solution!
With Australia’s business landscape booming, there’s a growing call for top-notch liquid filling machines. That’s where companies like Icon Equipment step in. They’re not just offering machines; they’re providing solutions tailored to the distinct challenges and aspirations of Aussie businesses.
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Browse through some of the equipment in the Icon Equipment Range.
